High flow liquid filtration systems use a larger housing and filter to process liquids at a much higher rate than standard flow filtration systems. Some benefits of using a high flow liquid filtration system is that it increases capacity for processing liquids and holding dirt, takes up less space, and creates less waste than traditional systems. Consider the following when deciding which filtration system would be most beneficial for your business.
Increased Productivity
Businesses that need to filter large capacities of liquids will find that high flow filtration is the best option. Most high flow liquid filtration systems are significantly larger than standard filters. The pleats, made of either a synthetic fiber or a polypropylene microfiber, efficiently remove particles from liquids at much higher rates, allowing for more effective filtration in less time. Some high flow filtration systems on the market today are able to filter up to 500 gallons a minute! The benefit to using this harder working filtration option is increased productivity in less time.
Greater Dirt Holding Capacity
The unique design of the pleated filters in a high flow filtration system (such as these) catch and hold more dirt and contaminants than their slower flow counterparts. This is a significant benefit for businesses because the filters will not need to be removed for replacement or cleaning as often. In addition, the larger capacity for dirt will result in less filter replacement overall, which should lower long term costs of using the high flow systems.
Decreased Equipment Downtime and Labor Costs
Businesses that do not use high flow filtration likely have a filtration system which includes many smaller housings and filters. The process to replace these filters could take hours, if not days, depending on the system. This means more employees are needed, and productivity during that time could decrease, as the filtration systems cannot be used. Fortunately, the filters in the high flow systems need to be changed much less often, and because businesses typically need fewer housings with these systems, the process can take minutes instead of hours and requires fewer employees to complete the task.
Less Waste
Because high flow filters hold more contaminants, they will need to be replaced less frequently, if at all. In fact, many of the filters designed for high flow filtration can be washed and reused. This cuts down drastically on the waste produced by businesses that use high flow liquid filtration systems. It will also decrease overall costs with these filtration systems, which is an important benefit for businesses.
Requires Less Floor Space
Another advantage of high flow liquid filtration products is the amount of space saved. A single high flow filter housing (such as this one or this one) could replace multiple standard sized housings. Because of this, the overall floor space used by high flow systems is significantly decreased. For manufacturers looking to increase productivity, the space freed up by a high flow system could be dedicated to other essential work functions.
Allows for Flexibility
Manufacturers have some flexibility in the types of high flow filters they choose to use. For instance, some owners may choose reusable cartridges to cut down on costs while others may opt for a replaceable style, which would decrease equipment down time. However, certain standards, like the dirt holding capacity and the ease of removal will also need to be considered. Some high flow filtration housings can also be installed horizontally, rather than vertically, which is a benefit when changing or cleaning the filter cartridges.
Useful for More Industries and Applications
High flow systems are commonly used to filter water and wastewater, but their design makes them beneficial for other applications as well. The design of the housings, either stainless steel or a coated carbon, allows for use with corrosives, like salt or brackish water, petrochemicals, and even pharmaceuticals. They can also withstand higher temperatures and higher pressure. In addition, the ease of cartridge replacement makes high flow systems ideal for agricultural applications, where filtration needs may change with the season.
The Advantages of Using High Flow Liquid Filtration for Your Business
Businesses and manufacturers are seeing the benefits of high flow liquid filtration. Unlike standard filtration systems, high flow filtration works harder, filtering up to 500 gallons a minute! The pleated filters also hold significantly more dirt and contaminants. Because of this, filters will need to be replaced less frequently, which decreases equipment downtime, creates less waste, and saves more money over the life of the equipment. Businesses and manufacturers will also have the benefit of flexibility in designing their filtration systems. Whether you need to increase production at your pharmaceutical plant or you are looking to filter runoff at your commercial farm, a high flow liquid filtration system could be beneficial to your business.